Innovative Medical Device Solutions
Your partner for medical device design, development, and manufacturing.
About KAS Medical
Uncompromising Quality
KAS Medical is ISO 13485:2016 certified, specializing in high-precision injection molding and device assembly for the medical industry. Our robust Quality Management System ensures full compliance with FDA 21 CFR Part 820, delivering consistent, traceable, and regulatory-ready results.
Accelerated Delivery
At KAS Medical, we believe that each project is unique. We offer tailored solutions that align with your specific goals in medical device development.
Engineering Expertise
We combine deep engineering expertise with uncompromising precision to bring your most complex medical device designs to life. From injection molding to cleanroom assembly, our ISO 13485-certified processes ensure tight tolerances, reliable performance, and full compliance—every step of the way.
We don’t just manufacture—we engineer confidence into every part.
Our Services
Design for Manufacturing
Design for Manufacturing
Design for Manufacturing
From Concept to Production-Ready
We collaborate with your engineering team to refine designs for manufacturability without compromising functionality. Our DFM process ensures optimal moldability, part integrity, and cost-efficiency—reducing rework, lead times, and production costs. Whether you're launching a new product or improving an existing one, we bring proactive insight to every stage.
Component Machining
Design for Manufacturing
Design for Manufacturing
Precision Where It Matters Most
When your project requires tight tolerances and critical features, our advanced machining capabilities deliver. We produce high-precision components for mold inserts, fixtures, and complex assemblies using CNC machining, EDM, and surface grinding. Every part is crafted with consistency, accuracy, and attention to detail.
Mold Manufacturing
Design for Manufacturing
Mold Manufacturing
Engineered for Performance and Longevity
We design and build high-quality molds tailored to your production needs—from high-volume steel tools to fast-turnaround aluminum prototypes. With in-house tooling and a rigorous validation process, we ensure long mold life, minimal maintenance, and excellent part repeatability. Our expertise includes multi-cavity, overmolding, and insert molding tools.
Injection Molding
Testing and Inspection
Mold Manufacturing
Scalable, Repeatable, Reliable
Our injection molding services support everything from pilot runs to full-scale production. Using a range of thermoplastics and engineered resins, we produce consistent, high-quality parts across every batch. Our automated systems, real-time process monitoring, and ISO-certified quality controls guarantee dependable results—on time and on spec.
Device Assembly
Testing and Inspection
Testing and Inspection
Integrated, Efficient, and Ready for Market
Beyond molded parts, we offer full or partial device assembly to streamline your supply chain. Our controlled environments and trained technicians assemble complex components and sub-systems with precision. From medical devices to consumer products, we deliver turnkey solutions that reduce overhead and accelerate time to market.
Testing and Inspection
Testing and Inspection
Testing and Inspection
Built-In Quality Assurance
Every product we make is backed by robust testing and inspection protocols. We use a combination of visual checks, dimensional metrology, functional testing, and material verification to ensure compliance with your specifications and industry standards. Our commitment to quality is embedded into every process, ensuring performance you can trust.
Why Choose Us?
Our Mission
To empower our medical device partners with precision manufacturing solutions that deliver uncompromising quality at unmatched speed—accelerating innovation from concept to patient with confidence, compliance, and care.
Our Approach
From design to testing, KAS Medical offers end-to-end services for medical device development. Our comprehensive approach ensures that every aspect of your project is covered with precision.
Our Team
Our Team
Our team comprises industry professionals with extensive experience in medical device design, development, and manufacturing. We leverage our collective knowledge to provide the best possible solutions for our clients.